Zhonghaide Customized Solution: Floor-Mount Shaped Refractory Materials 10-silo Automated Batching Production Line

Engineered for shaped refractory materials production, this floor-based automated system resolves key operational challenges such as inconsistent batching accuracy, inflexible recipe handling, inefficient space utilization, and excessive manual intervention. It delivers enhanced precision, adaptability, and sustainability, optimizing high-volume manufacturing for refractory applications.

1. High Precision for Consistent Quality—From Manual Errors to Gram-Level Accuracy
Achieves batching precision of ≤±0.5%, significantly improving product uniformity and yield rates.
Key Technology: A multi-stage feeding system combining coarse delivery (electromagnetic vibrators with large valves) and fine delivery (low-speed electromagnetic vibrators with small valves), integrated with high-accuracy weighing modules. Automated speed transitions eliminate human error in batching, ensuring repeatable results.

2. High Flexibility for Multi-Variety Production—Seamless Switching for Small-Batch Orders Without Downtime
Supports flexible switching among ≥10 recipes, ideally suited for diverse, low-volume production demands.
Key Technology: 10 independent storage bins paired with PLC recipe retrieval, enabling one-touch activation of new formulations without equipment reconfiguration or production interruptions.

3. Space-Efficient Design for Boosted Productivity—Optimizing Factory Layout While Halving Labor Needs
Increases factory space utilization by 60%, replaces 5+ manual high-frequency tasks, and elevates overall production efficiency by 40% or more.
Key Technology: A two-level layout with upper-floor storage (gravity-fed for energy savings) and ground-level automated processing, achieving clear separation of personnel and materials in a compact footprint. Electric hoists and mobile receiving trolleys substitute manual handling and batching operations.

4. Intelligent Control with Full Traceability—One-Touch Operation for Transparent, Accountable Processes
Operators simply select recipes via one-touch interface; the system automates all subsequent steps. Comprehensive records of batch weights, lot numbers, and timestamps enable modern quality assurance and audits.
Key Technology: Centralized PLC control integrated with an industrial touchscreen HMI for end-to-end automation. Data is automatically logged and exportable, supporting seamless traceability and compliance.

5. Low Energy Consumption with Scalability—Long-Term Cost Savings Without Future Overhauls
Reduces electricity use by 30% through gravity-based conveying; future expansions or process optimizations integrate directly without system replacement.
Key Technology: Gravity-potential energy feeding mechanism minimizes power demands. The PLC architecture includes pre-configured expansion interfaces, accommodating evolving production requirements.